This is the link to the full you tube tutorial How to Make a Zipper Pouch on the Cricut Sewing Projects https://youtu.be/DxDMck8Gtg0
Cassie Cartmell – Faodail Creation
Table of Contents
Introduction: Make a Zipper Pouch on the Cricut

I’m showing you how to make a small but wide boxy pencil case using your Cricut Maker and sewing machine. If you want to Make a Zipper Pouch on the Cricut, this step-by-step tutorial will guide you through the process, from cutting your fabric to finishing your pencil case.
If you’re learning to Make a Zipper Pouch on the Cricut, this project is a wonderful opportunity to practise cutting fabric with your Cricut, sewing a zipper and finishing raw edges with fabric binding.
I’m Cassie Cartmell, a Baby Lock Educator since 2019, and here at Faodail Creation, I share sewing, quilting and embroidery tutorials to help you develop your creative skills. I love helping you Make a Zipper Pouch on the Cricut while building confidence with your sewing machine and Cricut Maker.
This pencil case has a useful wide shape, a lined interior and a zipper that opens across the top. I’ve also included a fabric zipper tab, which makes opening the pouch easier. When you Make a Zipper Pouch on the Cricut, adding this practical tab is a simple way to make your finished project more convenient to use.
Before we begin, I have a few tips that will make this project easier. In my original project, I found that some of the thicker cotton fabric and stabilizer created extra bulk in certain areas. For a smoother finish, I recommend using thinner cotton for the binding and zipper tab. You can also use a lighter stabilizer where appropriate.
Follow the steps below to Make a Zipper Pouch on the Cricut, from preparing your fabric to turning your finished pencil case right side out.
Materials to Make a Zipper Pouch on the Cricut
Before you begin, gather everything you need. Having your materials ready will make it easier to move between your Cricut Maker and sewing machine.
Fabric and Sewing Supplies
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You will need:
- Cotton fabric for the exterior of the pencil case.
- Cotton fabric for the lining.
- Additional cotton fabric for the binding strips.
- A small piece of cotton fabric for the zipper tab.
- Medium-weight fusible woven interfacing https://link.amazon/B0fCmkBzh
- A zipper at least 12 inches long. https://link.amazon/B08tW6pnm
- Sewing thread. https://link.amazon/B01WaSI8S
- Wonder Clips. https://link.amazon/B05uemISY
- Fabric scissors https://link.amazon/B09m4bBnm
- Rotary cutter. https://link.amazon/B0h8d9uE3
- iron https://link.amazon/B06PVQKPH
- ironing mat. https://link.amazon/B09i2lVgr
- A sewing machine.
- A Cricut Maker. https://link.amazon/B08gGGXEv
- A Cricut cutting mat measuring 12 x 24 inches. https://link.amazon/B0ceH5yKF
- A rotary blade suitable for cutting fabric. https://link.amazon/B0e5yW4xL
- Masking tape https://link.amazon/B0gjHP9aW
You will need fabric sections measuring approximately 14 x 9 inches for the main pouch pieces, following the cutting preparation demonstrated in my video. Check your Cricut project for the exact shapes and quantities required before cutting.
When you Make a Zipper Pouch on the Cricut, choosing suitable materials is important. The interfacing provides structure, while the cotton fabric gives your pencil case its colour and personality.
Choosing the Right Stabilizer
For this project, I’m using fusible woven interfacing. This material looks like fabric on one side and has a fusible coating on the other.
When you Make a Zipper Pouch on the Cricut, the stabilizer helps prevent the finished pencil case from becoming floppy.
I used a heavier woven interfacing for my main fabric pieces. However, I recommend testing your materials first, especially if you are using thick cotton.
My tip: Use thinner cotton for the binding and zipper tab. These areas have several layers of fabric, so reducing bulk will make sewing easier.
Step 1 – Make a Zipper Pouch on the Cricut – Open Your Cricut Project

Open Cricut Design Space and navigate to the project for the small but wide boxy pencil case. This is the first step to Make a Zipper Pouch on the Cricut using the project files and your Cricut Maker.
You can find me on Cricut under Cassie Cartmell. Following my profile may help you find my projects again.
Select the project and review the pieces before continuing. When you are ready to Make a Zipper Pouch on the Cricut, click Make It.
Make sure your Cricut Maker is switched on and connected to your computer. If Design Space cannot connect to your machine, check the power and connection before proceeding.
Check Your Cutting Mat Layout
Design Space will display the fabric pieces on the cutting mat.
For this project, use a 12 x 24-inch mat. Check the layout carefully and make sure the fabric pieces fit within the available cutting area.
Do not mirror the design for these fabric pieces.
The zipper tab and binding strips are prepared separately from the main pouch sections. You can cut additional binding material as needed, depending on the project layout and your preferred fabric pattern.
Before cutting, check the placement of every piece. Taking a little extra time now can save you from wasting fabric later and help you Make a Zipper Pouch on the Cricut with accurately cut fabric pieces.
Position Your Fabric Correctly
Move the design on the virtual mat if necessary so that you have room to secure your fabric with painter’s tape.
Leave a little extra fabric around the cutting area. Do not position the fabric so that its edge sits exactly on the line where you need the blade to begin cutting.
When you Make a Zipper Pouch on the Cricut, accurate positioning helps the machine cut the intended shapes without catching the fabric edge.
Click Done when you are satisfied with the layout. Double-check your settings before moving on to the next stage of your pencil case project.
Step 2 – Make a Zipper Pouch on the Cricut – Prepare the Cricut Maker to Cut Fabric

Select the appropriate material setting for your bonded fabric and check the recommended cutting tool.
For my project, I selected the rotary blade rather than using the blade setting I did not want for this fabric.
Follow the available settings in Design Space for your particular fabric and machine. Choose the appropriate pressure and tool for the materials you are using.
Secure the Fabric to the Mat
Take your long Cricut mat and position the prepared fabric over the cutting area.
Smooth the fabric so there are no wrinkles. Use painter’s tape around the edges where necessary to help prevent movement, ensuring that the tape stays clear of the cutting paths.
When you Make a Zipper Pouch on the Cricut, fabric movement can affect the accuracy of the cut pieces.
Double-check the placement before loading the mat into the machine.
Cut the Main Fabric Pieces
Load the mat into your Cricut Maker and press the flashing Go button to begin cutting.
In my video, I run the bonded fabric through the cutting process three times to help achieve clean cuts.
If you repeat a cut, keep the mat loaded and use the machine’s controls to repeat the cut without disturbing the fabric alignment. Follow the prompts shown by your machine and Design Space.
Do not assume every fabric needs three passes. The number of passes depends on your fabric, interfacing, blade condition and machine settings. Test a small piece first whenever possible.
Once the cutting is complete, carefully remove the pieces from the mat.
Cut the Binding and Zipper Tab
The binding strips and zipper tab do not need the same stabilizer as the main pouch pieces in this tutorial.
Cut these pieces from your chosen cotton fabric according to the project template and the measurements demonstrated in the video.
Keep the binding relatively lightweight. This is particularly important because the binding will wrap around several layers of fabric.
Now you have the pieces needed to Make a Zipper Pouch on the Cricut, and you can move to your sewing machine.
Step 3 – Make a Zipper Pouch on the Cricut – Quilt the Main Pencil Case Pieces

Place the two main pouch sections together with their wrong sides facing each other.
Align the edges carefully and use Wonder Clips or sewing pins to hold the layers together.
Stitch the Fabric Layers Together
Take the fabric to your sewing machine and sew quilting lines across the pieces.
These stitching lines hold the layers together and help give the pencil case a more finished appearance.
You can space your quilting lines according to your preference. Keep them reasonably even and make sure the fabric remains smooth as you sew.
When you Make a Zipper Pouch on the Cricut, this step helps the exterior and lining behave as one piece during the later construction stages.
Once the quilting is complete, check the edges and trim any uneven sections if necessary.
Step 4 – Make a Zipper Pouch on the Cricut – Prepare the Zipper

For this project, you need a zipper that is at least 12 inches long. The extra length gives you room to position the zipper and makes it easier to reattach the zipper pull after sewing. When you Make a Zipper Pouch on the Cricut, choosing a sufficiently long zipper helps make the construction process much easier.
First, identify the end of the zipper tape with the stopper. Carefully remove the stopper end as demonstrated in the video.
Move the zipper pull down slightly, then remove the pull from the zipper tape.
If you have never done this before, do not worry. It may look intimidating, but with patience, it is manageable. One of the skills you will learn when you Make a Zipper Pouch on the Cricut is how to handle a zipper confidently.
Important: Keep the zipper tape long enough to extend beyond both ends of the pouch. You will trim the excess later.
Position the Zipper on the Pouch
Place the zipper face down against one edge of the pouch, with the zipper teeth facing the fabric.
Allow the zipper ends to overhang the pouch. This extra length makes it easier to work with the zipper when you reattach the pull. It is an important detail when you Make a Zipper Pouch on the Cricut, as trimming the zipper too early can make reassembly more difficult.
Secure the zipper using Wonder Clips.
Take the fabric to your sewing machine and stitch the zipper in place. Sew carefully and keep the stitching consistent.
Repeat the process for the other side of the zipper, aligning the teeth and fabric so the finished opening is even. As you Make a Zipper Pouch on the Cricut, take your time with this stage to ensure both sides match neatly.
Fold and Topstitch the Zipper Edges
Once both sides are attached, fold the fabric back away from the zipper.
Use Wonder Clips to hold the folded fabric in place.
Stitch along the folded edges to secure the fabric and create a neat finish around the zipper opening.
Check that the zipper can move freely before continuing. When you Make a Zipper Pouch on the Cricut, checking your stitching and zipper movement now will help you achieve a professional-looking finish.
Step 5 – Make a Zipper Pouch on the Cricut – Reattach the Zipper Pull

Now comes the part that may seem tricky, but patience makes all the difference.
Bring the two sides of the zipper tape together so their ends align. Trim only the excess needed to make the ends even and straight.
Make sure you do not cut away too much zipper tape.
Insert Both Sides of the Zipper
Take the zipper pull and identify its two openings.
Insert one side of the zipper tape into one opening and the other side into the opposite opening.
Try to keep both sides level. If one side enters more easily than the other, gently adjust the tape rather than forcing it.
Hold the zipper tape firmly and pull the zipper slider slowly.
If the teeth do not engage correctly, remove the pull and try again. Check that both sides are inserted to a similar depth.
In my video, I repeat this process until the zipper closes properly.
You can use Wonder Clips to hold the tape steady while you work, taking care not to damage the zipper.
Test the Zipper Before Continuing
Open and close the zipper several times to make sure the teeth engage correctly.
Once the zipper works smoothly, position the pull approximately halfway along the opening. This helps prevent it from being pulled completely off while you finish the pouch.
When you Make a Zipper Pouch on the Cricut, checking the zipper now is much easier than discovering a problem after the pouch is fully assembled.
Step 6 – Make a Zipper Pouch on the Cricut – Sew the Ends of the Pencil Case

Turn the pouch as needed to access the short ends.
Align the fabric edges carefully and sew across each end to secure the construction. When you Make a Zipper Pouch on the Cricut, keeping the edges aligned will help your finished pencil case look neat and professional.
Trim a little excess bulk where appropriate, but do not cut through your stitching.
The zipper pull should remain safely on the zipper tape throughout this process.
Add Binding to the Raw Edges
Take one of your binding strips and position it over the raw edge of the pouch.
If your fabric has a directional print, make sure the pattern faces the direction you want.
Trim the binding to a suitable length, leaving enough material to wrap around the edge.
Sew the binding in place along the raw edge. This is an important stage when you Make a Zipper Pouch on the Cricut, as it helps enclose the raw fabric edges for a durable finish.
Next, fold the binding away from the seam, turn it around the raw edge and fold it over to enclose the exposed fabric.
Secure the folded binding with Wonder Clips.
Stitch the binding down carefully, making sure the raw edge remains enclosed.
Repeat the process for the opposite edge. As you Make a Zipper Pouch on the Cricut, check that the binding covers the raw edges completely before sewing it down.
Keep the Binding Neat
Binding can become bulky where several layers meet, particularly around the zipper ends.
Work slowly and adjust the fabric as needed. Keep the binding smooth without stretching it.
If you are using a thick cotton, you may find a thinner fabric easier to manage. Choosing lightweight cotton is particularly helpful when you Make a Zipper Pouch on the Cricut, because it reduces bulk around the edges.
The binding is an important part of learning to Make a Zipper Pouch on the Cricut because it creates a clean finish and encloses the raw edges.
Take your time with this step, and you will be ready to move on to the zipper tab and final shaping.
Step 7 – Make a Zipper Pouch on the Cricut – Make the Fabric Zipper Tab

The zipper tab gives you an additional place to grip the zipper and makes the pencil case easier to open.
Take your five-inch strip of cotton fabric.
Fold it in half lengthwise and press it with your iron. Open the strip and fold each long edge towards the centre crease.
Repeat the process on the other side, then fold the strip together again so the raw edges are enclosed.
Press the strip to keep the folds in place.
Stitch the Zipper Tab
Sew along both long edges of the folded strip.
Fold the finished strip to create a loop or tab, depending on how you want it to sit at the zipper end.
Insert the end of the zipper tape into the folded tab, keeping the fabric straight and the tab centred.
Secure the layers with Wonder Clips and stitch them together.
Trim away unnecessary bulk carefully.
When you Make a Zipper Pouch on the Cricut, a lightweight tab is particularly useful because it reduces the number of thick layers you need to sew through.
Step 8 – Make a Zipper Pouch on the Cricut – Shape the Pencil Case Corners

To create the boxy shape when you Make a Zipper Pouch on the Cricut, work carefully on the corners of the pouch.
Arrange the fabric so the end seams and side folds line up as demonstrated in the video. Flatten each corner and check that the fabric is positioned evenly on both sides. This helps you Make a Zipper Pouch on the Cricut with a balanced, professional-looking shape.
Sew across the corner to create the boxed shape. Repeat this process for the remaining corners.
Reduce Bulk Before Sewing
The corners can be thick because they contain several layers of fabric, zipper tape, interfacing and binding. When you Make a Zipper Pouch on the Cricut, managing this bulk carefully will help you achieve a neater finish.
If necessary, carefully trim excess fabric from the seam allowances without cutting the stitching. Use Wonder Clips to hold everything securely.
Sew slowly over bulky areas. A suitable needle for your fabric can also help. If you find that a standard needle struggles with the layers, consider using an appropriate heavier-duty needle for your machine and fabric.
Do not force the fabric through the machine. Let the feed dogs move the material while you guide it steadily. Taking your time is an important part of learning to Make a Zipper Pouch on the Cricut successfully.
Finish the Remaining Raw Edges
Attach binding to the remaining raw edges using the same method as before.
Position the binding, sew it in place, fold it over the edge and stitch it down to enclose the raw fabric. Pay particular attention to the corners and zipper ends.
Take your time here. A neat binding finish makes a considerable difference to the appearance and durability of your pencil case. When you Make a Zipper Pouch on the Cricut, these final details help give your handmade project a polished, long-lasting finish.
Step 9 – Make a Zipper Pouch on the Cricut – Turn the Pencil Case Right Side Out

Once all the binding is sewn and the corners are secured, carefully turn the pencil case right side out.
Gently push the corners into shape without pulling too hard on the seams.
Open the zipper and check the inside of your pencil case.
The lining should sit neatly, the raw edges should be enclosed, and the zipper should open and close smoothly.
You have now learned how to Make a Zipper Pouch on the Cricut from the initial fabric cutting to the final finishing details.
Troubleshooting Tips When You Make a Zipper Pouch on the Cricut
My Fabric Is Moving on the Cricut Mat
Make sure the fabric is smooth and securely attached to the mat. Use suitable tape around the edges if needed, keeping it clear of the blade path.
My Fabric Is Not Cutting Cleanly
Check that you have selected the correct tool and material settings. Inspect your blade and test the settings on a scrap piece before repeating the cut.
My Zipper Pull Will Not Go Back On
Check that both sides of the zipper tape are inserted evenly into the slider. Remove the pull and try again if the teeth do not engage.
Avoid forcing the zipper, as this can damage the tape or slider.
My Sewing Machine Struggles With the Corners
Reduce bulk where it is safe to do so, use a suitable needle and sew slowly. Lightweight binding and a thinner zipper tab can make the project easier to manage.
Final Thoughts: Make a Zipper Pouch on the Cricut

I hope you have enjoyed learning how to Make a Zipper Pouch on the Cricut with my Day 6 sewing tutorial.I hope you have enjoyed learning how to Make a Zipper Pouch on the Cricut with my Day 6 sewing tutorial.
This small but wide pencil case is a practical project for storing pens, pencils, sewing notions and other everyday essentials. Learning to Make a Zipper Pouch on the Cricut also gives you the opportunity to practise several useful sewing techniques, including cutting bonded fabric with your Cricut Maker, quilting layers together, installing a zipper, sewing binding and creating boxed corners.
Remember that choosing thinner cotton for your binding and zipper tab can help reduce bulk. Take your time with the Cricut settings, check your fabric placement before cutting and do not be discouraged if you need to reattach the zipper pull more than once. These skills will help you feel more confident as you Make a Zipper Pouch on the Cricut and tackle other sewing projects.
The more you practise, the more confident you will become. Whether you are a beginner or an experienced sewist, you can Make a Zipper Pouch on the Cricut and customise it with your favourite fabrics to suit your needs.
If you enjoyed this tutorial, please like the video, subscribe to my YouTube channel and follow Faodail Creation for more sewing, quilting and embroidery tutorials. I have more than 500 sewing and quilting tutorials to explore, so there is plenty to inspire your next creative project. I hope this tutorial inspires you to Make a Zipper Pouch on the Cricut and continue discovering new ways to combine cutting technology with your love of sewing.
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