This is the link to the full you tube tutorial https://youtu.be/zr2HpZMVHkc
Cassie Cartmell – Faodail Creation
Table of Contents
How to Applique: FREE Rotary Cutter Applique Pattern

If you’ve ever wanted to learn How to Applique: FREE Rotary Cutter Applique Pattern, applique quilting tutorial for beginners is the perfect project. This decorative rotary cutter wall hanging is quick to make, looks fantastic in any sewing room, and also makes a thoughtful handmade gift for your favourite quilter or sewing enthusiast.
In this tutorial from Faodail Creation, you’ll learn How to Applique: FREE Rotary Cutter Applique Pattern using fusible web, simple fabric shapes, and basic sewing techniques. Whether you’re completely new to applique or have been quilting for years, this project is easy to customize with your favourite fabrics and stitching styles.
Why You’ll Love This How to Applique: FREE Rotary Cutter Applique Pattern

There are many reasons to make this applique wall hanging.
- Beginner friendly
- Uses small fabric scraps
- Great quilting project
- Perfect sewing room décor
- Makes a wonderful handmade gift
- Quick afternoon project
- Easy to personalize
The finished rotary cutter design looks beautiful displayed in your sewing room, quilting studio, or craft area.
Materials for How to Applique: FREE Rotary Cutter Applique Pattern
Before you begin, gather the following supplies.
Canvas
- 12″ × 12″ canvas
Batting
- 11″ × 11″ quilt batting
Background Fabric
- 16″ × 16″ cotton fabric
This larger size allows enough fabric to wrap neatly around the canvas.
Applique Fabrics
Rotary Blade
- 5″ × 5″ grey fabric
Centre Circle
- 3″ × 3″ fabric
Rotary Cutter Handle
- 10″ × 4½” fabric
Slider and Blade Holder
Use coordinating fabric scraps for these smaller pieces.
GET THE PATTERN BY JOINING MY FACEBOOK GROUP HERE : https://www.facebook.com/groups/405258636506758
Below I have listed all my Amazon links, if you decide to purchase from any of these links I may receive a small commission at NO extra cost you you.
Additional Supplies
- Steam-A-Seam 2 – https://amzn.to/3TAHu5D
- Iron – https://amzn.to/458ajZG
- Fabric scissors – https://amzn.to/3R8NMJ9
- Pencil – https://amzn.to/4ylcMxp
- Compass – https://amzn.to/4bLkabF
- Pressing mat – https://amzn.to/4boHX0W
- Staple gun – https://amzn.to/451dken
- Elmer’s School Glue – https://amzn.to/4vu6dWy
- Quilt batting – https://amzn.to/44qAVVJ
- 12 x 12 Canvas – https://amzn.to/4ymQo6M
How to Applique: FREE Rotary Cutter Applique Pattern Using Steam-A-Seam

One of the easiest ways to learn How to Applique: FREE Rotary Cutter Applique Pattern is by using Steam-A-Seam because it features adhesive on both sides. This makes it an excellent choice for beginners and experienced sewists alike, as the adhesive holds each fabric piece securely while still allowing you to reposition the design before applying permanent heat with your iron.
If you prefer, HeatnBond works equally well and produces beautiful results. Both products are designed to make applique easier by preventing the fabric from shifting while you arrange your design. Whichever fusible web you choose, always follow the manufacturer’s instructions for the best bond and longest-lasting results.
The double-sided adhesive keeps each applique piece in place while allowing you to reposition your design before permanently pressing it with the iron. This flexibility is especially helpful when working with layered shapes like the rotary blade, slider, and handle, where proper placement creates a more realistic finished project. Take your time arranging every piece until you are completely satisfied with the layout.
Before pressing, make sure your fabric is smooth and wrinkle-free. A quick press with your iron will help the fusible web adhere evenly to the fabric. Once all of the pieces are positioned, use a dry iron to activate the adhesive, pressing firmly without sliding the iron back and forth. Sliding the iron may cause the applique pieces to shift out of place.
After the adhesive has cooled, the fabric pieces will be securely attached and ready for stitching. You can leave the edges raw for a modern look or finish each applique shape with a blanket stitch, satin stitch, or decorative machine stitch. These finishing techniques not only enhance the appearance of your project but also help prevent fraying, ensuring your rotary cutter wall hanging remains beautiful for years to come.
Drawing the Rotary Cutter Pattern

Start by tracing the applique pattern onto the paper side of your fusible web.
A compass makes drawing the rotary blade much easier.
Draw:
- Outside blade circle
- Inside blade circle
- Blade slider
- Blade centre
- Rotary cutter handle
Don’t worry if every line isn’t perfectly precise. Small variations won’t affect the finished project.
Cutting the Fusible Pieces – How to Applique: FREE Rotary Cutter Applique Quilt Tutorial

Instead of cutting directly on the traced lines, roughly cut around each shape. Leaving a small border around each template makes the pieces much easier to handle and helps ensure the fusible web bonds securely to the fabric before you make the final cuts.
This allows the adhesive to fuse securely to the fabric before making the final precise cuts. Once the fusible web has been pressed onto the wrong side of your fabric, let it cool completely before trimming. Allowing the adhesive to cool helps create a stronger bond and makes the paper backing easier to remove without lifting the fabric.
When you’re ready, use a sharp pair of fabric scissors or small embroidery scissors to carefully cut along the traced lines. Taking your time during this step will produce cleaner edges and give your applique project a more professional finish. Smooth, accurate cuts also make it much easier to position each applique piece so the finished rotary cutter looks neat and well-defined.
As you cut, keep all of the individual applique pieces together in a small tray or container so nothing gets misplaced. Since there are several small sections that make up the rotary cutter, organizing them before assembly will save time and reduce frustration later. If you’re making multiple applique projects, it’s also a good idea to label each set of pieces.
After every piece has been trimmed, compare them with your original template to ensure nothing has been accidentally cut too small. If necessary, make tiny adjustments before removing the paper backing. Careful preparation at this stage will make assembling your applique design much easier and help every layer fit together perfectly. Spending a little extra time cutting accurately will result in a polished applique project that you’ll be proud to display in your sewing room or give as a handmade gift.
Preparing Your Fabric for How to Applique: FREE Rotary Cutter Applique Pattern
If your fabrics are wrinkled, press them first.
Place each fusible shape onto the wrong side of the fabric.
Press with a hot iron following the manufacturer’s directions.
Once the adhesive has bonded, carefully cut directly along the traced lines.
You’ll now have all the individual applique pieces ready to assemble.
Finding the Centre – How to Applique: FREE Rotary Cutter Applique Pattern

Fold your background fabric in half.
Fold it again.
Finger press the centre.
Open the fabric and lightly mark the centre with a pencil.
This helps keep your rotary cutter nicely centred on your finished canvas.
Arranging the Design – How to Applique – FREE Rotary Cutter Applique Pattern

One of the enjoyable parts of How to Applique: FREE Rotary Cutter Applique Pattern is arranging the applique.
Lay the handle first.
Next, position the blade.
Slide the blade lock underneath the blade.
Add the centre circle.
Finish with the remaining small details.
Because Steam-A-Seam remains repositionable, you can easily move each piece until you’re happy with the overall layout.
Pressing the Applique – How to Applique – FREE Rotary Cutter Applique Pattern

Once everything is perfectly positioned, press the entire design using your iron.
Follow the manufacturer’s recommended pressing time.
The heat permanently bonds every applique piece to the background fabric.
Stitching Ideas for How to Applique: FREE Rotary Cutter Applique Pattern
After fusing your applique, you have several finishing options.
Blanket Stitch – How to Applique: FREE Rotary Cutter Applique Pattern
A blanket stitch creates a traditional handcrafted appearance while protecting the fabric edges.
Satin Stitch
A satin stitch produces a bold professional finish that beautifully outlines each applique piece.
Free Motion Quilting
Thread sketch around the rotary blade for additional texture and visual interest.
This adds movement and makes the blade stand out.
You can also combine multiple stitching techniques to create your own unique style.
Mounting the Finished Applique – How to Applique FREE Rotary Cutter Applique Pattern

To create a padded appearance, glue the quilt batting to the canvas.
Apply a thin layer of Elmer’s School Glue to the centre of the canvas.
Avoid placing glue near the edges.
Attach the batting.
Position your applique over the canvas.
Pull the fabric evenly around the back.
Staple the fabric securely.
Neatly fold the corners for a professional finish.
A tightly wrapped canvas creates a beautiful piece of sewing room wall art.
Tips for Success – How to Applique: FREE Rotary Cutter Applique Pattern
Choose Quality Fabric
Cotton quilting fabric gives the cleanest results.
Use Sharp Scissors
Sharp scissors make cutting small applique pieces much easier.
Press Frequently
Pressing keeps every piece flat and accurate.
Test Stitch Length
Experiment on scrap fabric before stitching around the applique.
Take Your Time
The beauty of applique comes from careful placement rather than speed.
Creative Ways to Display Your Finished Project – How to Applique: FREE Rotary Cutter Applique Pattern

Once your wall hanging is complete, you can display it in many ways.
- Sewing room wall décor
- Quilt studio decoration
- Gift for a quilting friend
- Craft room decoration
- Sewing machine display
- Quilt show decoration
- Handmade home décor
Frequently Asked Questions – How to Applique: FREE Rotary Cutter Applique Pattern
Is this project beginner friendly?
Yes.
This applique project is perfect for beginners because it uses simple shapes and basic sewing techniques.
Can I use HeatnBond instead?
Absolutely.
Both Steam-A-Seam and HeatnBond work well.
Do I have to sew around the applique?
No.
You can leave the fused edges unfinished, although stitching helps improve durability.
Can I resize the pattern?
Yes.
You can enlarge or reduce the pattern to suit your project.
Where can I get the free pattern?
The FREE Rotary Cutter Applique Pattern is available in the Faodail Creation Facebook Group.
Final Thoughts on How to Applique: FREE Rotary Cutter Applique Pattern
Learning How to Applique: FREE Rotary Cutter Applique Pattern is an enjoyable way to improve your applique skills while creating beautiful handmade décor. From tracing the template and applying fusible web to arranging the rotary cutter pieces and mounting the finished artwork on canvas, every step is beginner friendly and rewarding.
Whether you display your finished project in your sewing room or give it as a thoughtful gift, this applique wall hanging is sure to become a favourite. Download the free pattern, gather your fabric scraps, and enjoy making your own unique rotary cutter masterpiece.
If you enjoyed this tutorial, be sure to subscribe to Faodail Creation on YouTube for more sewing, quilting, embroidery, and applique projects every week.+
Read this next : Easy Applique Wall Hanging : The Ultimate Simple Guide to Creating a Beautiful Sewing Machine Quilt Project https://faodailcreation.ca/2026/07/11/easy-applique-wall-hanging-tutorial/
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